China OEM Special Pulley According to Drawing pulley design

Product Description

CHINAMFG Machinery specializes in power transmission components:

1.   Keyless Locking Devices
2.   Keyless Bushings
3.   Timing Belt Pulleys
4.   Jaw Couplings
5.   Rigid Shaft Couplings
6.   Nylon Sleeve Couplings
7.   Taper (Lock) Bush
8.   Shaft Collars; Fixing Collars
9.   Spur Gears and other parts
10.  Torque Limiters
11.  Mechanical Parts made-to-order

 
·         Ubet Keyless Locking Devices are used in rotating machinery,  producing clamping pressure between surface of locking device and shaft to create adjustable and releasable mechanical connection,  so as to clamp gears,  pulleys and other components to a shaft without threads or keys
Materials of CHINAMFG Locking Device are available in:
Carbon Steel S45C, C45E, 1045, 40Cr, 42CrMo4V  
Stainless Steel AISI431, AISI304
 
·         Ubet Machinery Timing Belt Pulleys and Toothed Bars/ Timing Bars. 
Standard and non-standard pulleys according to drawings are available. 
Materials of CHINAMFG Timing Belt Pulleys are available in:
AlCuMgPb 6061 6082 Aluminum Timing Pulley
C45E 1045 S45C Carbon Steel Timing Pulley
GG25 HT250 Cast Iron Timing Pulley
SUS303 SUS304 AISI431 Stainless Steel Timing Pulley
Other material on demand, such as cooper, bronze and plastic
 
·         Ubet Jaw couplings are designed as 3 piece combination,  including 2 hubs and 1 elastomer made of polyurethane.  The curved jaw fits CHINAMFG the spider, which minimizes shock to the motor and other sensitive equipment.
Material: Alluminum for size below 42
              Steel for size over 42
Finish: Natural or Anodizing
Size Range: 19 to 75
Finished bore: according to ISO fit H7
Keyway width: according to DIN 6885/1
The Tolerance of keyway is Js9
 

Process Equipment Precision Degree Machining range
Blank Making Resin bonded sand production line;Vertical parting flaskless molding line,146 opening production line;Electric furnace; CHINAMFG cupola; Guillotine shear,Punching machine; Forge rolling machine; Precision die forging machine; precision cast; precision forging; precision molding All sorts of casting and forging parts
Heat Treatment Vertical furnace; Speckled furnace;High frequency quenching furnace Material hardness transformation≤HRC1 Hardening and Tempering; Quenching; High frequency quenching; Carburizing and quenching
Machining Precise NC machine Dimesion tolerance 6 degree; Roughness Ra0.8; Roundness,straightness and concentricity accuracy≤0.01mm inner hole≥5mm, outside diameter ≤800mm
Grinding machining NC excircle grinding machine; Surface grinding machine Dimesion precision 5 degree; Roughness Ra0.4 Outside diameter 3mm to 320mm
Teeth-profile Making NC gear hobbing maching; gear slotting machine Roughness Ra1.6; Concentricity 0.05 Maximum module M=10, OD≤1800mm
Hobbing and drilling CNC machine;drilling machine;NC milling machine Hole dimesion tolerance 6 degree; positioning accuracy 0.05 Workbench leghth 1650mm; width 852mm; minimum diameter 1mm
Other Machining Hydraulic broaching machine; sawing machine; punching machine; lather labeling machine keyway tolerance 7 degree; symmetry degree 0.05 spline; straight keyway; spline keyway
Surface Treatment polishing machine; plating production line; spray-painting line;coating line;oxidizing line; phosphating line In accordance with European standard RoHS. Surface polishing; Cr6+free zinc plating,Nickle hard chromium; Decorative chrome plating;Nickle;Paiting; phosphating; Anodizing;blackening;Dacrotized

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Condition: New
Customized: Customized
Material: Aluminum
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
Power Lock: as, Rfn7012, Tlk200
Timing Pulley: Htd 3m,5m,8m,14m
Samples:
US$ 2/Piece
1 Piece(Min.Order)

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Customization:
Available

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htd pulley

How do HTD pulleys contribute to the functioning of medical and laboratory equipment?

HTD pulleys play a significant role in the functioning of medical and laboratory equipment, enabling precise and reliable movement of components and facilitating essential processes. Here’s a detailed explanation of how HTD pulleys contribute to the functioning of medical and laboratory equipment:

1. Sample Handling and Transport:

In medical and laboratory equipment, such as centrifuges and automated sample handling systems, HTD pulleys are used to drive the movement of sample holders, racks, or trays. The pulleys, in conjunction with belts or timing systems, facilitate the precise and controlled transport of samples within the equipment. This allows for accurate positioning, sorting, and delivery of samples, ensuring efficient workflows and reliable analysis or testing.

2. Fluid Handling and Pumping:

HTD pulleys are utilized in medical and laboratory equipment that involves fluid handling and pumping, such as liquid chromatography systems or diagnostic instruments. The pulleys, combined with belts or timing systems, drive the rotation of pumps, valves, or syringe drives, enabling the controlled flow of fluids. This precise fluid handling is crucial for accurate dosing, mixing, or analysis, ensuring reliable results and maintaining the integrity of experiments or medical procedures.

3. Motion Control in Robotic Systems:

In robotic systems used in medical and laboratory applications, HTD pulleys are employed to control the movement of robotic arms, grippers, or other robotic components. The pulleys, along with belts or timing systems, drive the motion of these components, enabling precise positioning, sample handling, or instrument manipulation. This contributes to the automation and efficiency of various processes, such as sample preparation, liquid handling, or high-throughput screening.

4. Imaging and Scanning Mechanisms:

HTD pulleys are used in medical and laboratory equipment that involves imaging or scanning mechanisms, such as medical imaging devices or microscopy systems. The pulleys, in combination with belts or timing systems, drive the movement of scanning stages or sample holders, allowing for precise positioning and scanning of samples. This ensures accurate and high-resolution imaging or scanning, enabling detailed analysis, diagnosis, or research observations.

5. Instrument Calibration and Adjustment:

In medical and laboratory equipment that requires calibration or adjustment, HTD pulleys are utilized to drive the movement of calibration mechanisms or adjustment components. The pulleys, along with belts or timing systems, enable precise control over the positioning and fine-tuning of instruments or sensors. This ensures optimal accuracy, calibration, or alignment of the equipment, enhancing the reliability and quality of experimental or diagnostic results.

6. Variable Speed Control:

HTD pulleys are frequently employed to achieve variable speed control in medical and laboratory equipment. By adjusting the diameter or configuration of the pulleys and selecting the appropriate belts, the rotational speed of various components, such as sample transport systems or instrument drives, can be easily controlled. This flexibility in speed control allows for customization to specific experimental requirements, ensuring optimal performance and reproducibility.

7. Customization and System Integration:

HTD pulleys offer flexibility for customization and system integration in medical and laboratory equipment. They are available in various sizes, tooth profiles, and materials, allowing for the design and optimization of pulley systems to meet specific requirements. Pulleys can be easily integrated into existing equipment or incorporated into new system designs, providing compatibility and versatility. This facilitates the development of tailored solutions for medical and laboratory applications, optimizing performance and functionality.

In summary, HTD pulleys play a crucial role in the functioning of medical and laboratory equipment. They contribute to sample handling and transport, fluid handling and pumping, motion control in robotic systems, imaging and scanning mechanisms, instrument calibration and adjustment, variable speed control, as well as customization and system integration. By enabling precise motion control, reliable power transmission, and flexibility in system design, HTD pulleys enhance the efficiency, accuracy, and automation of processes in medical and laboratory settings.

htd pulley

How are HTD pulleys utilized in robotics and automation applications?

HTD pulleys play a significant role in robotics and automation applications. They are utilized in various ways to enable precise motion control, power transmission, and synchronization within these systems. Here’s a detailed explanation of how HTD pulleys are utilized in robotics and automation:

1. Robot Arm Actuation:

In robotics, HTD pulleys are commonly used for actuating robot arms. They are integrated into the joint mechanisms of the robot arm to transmit rotational motion from the motor to the arm segments. HTD pulleys are mounted on the motor shaft and connected to the joint shafts using HTD belts. This arrangement allows for accurate and synchronized movement of the robot arm, enabling precise positioning and control for various tasks in automation applications.

2. Conveyor Systems:

Conveyor systems are widely used in automation applications for material handling and assembly processes. HTD pulleys are utilized in these systems as drive pulleys to provide the driving force for the conveyor belts. The pulleys are mounted on the drive shaft and engage with the teeth on the HTD belts, causing the belts to move. HTD pulleys ensure efficient power transmission, synchronization, and accurate tracking of the conveyor belts, enabling the smooth and reliable transportation of materials or products in automated production lines.

3. Linear Motion Systems:

HTD pulleys are employed in linear motion systems within robotics and automation. They are used in conjunction with HTD belts and linear guides to convert rotary motion into linear motion. The pulleys are mounted on the motor shaft, and the HTD belt is routed around the pulley and connected to a carriage or load. As the pulley rotates, it drives the belt, causing the carriage to move along the linear guide. This enables precise and controlled linear motion in applications such as pick-and-place operations, CNC machines, and 3D printers.

4. Robotic Grippers and End Effectors:

HTD pulleys are integrated into robotic grippers and end effectors for efficient and precise gripping and manipulation tasks. In such applications, pulleys are often used in combination with cables or belts to transmit motion to the gripper fingers or end effector components. By incorporating HTD pulleys, the gripping or manipulation actions can be synchronized and accurately controlled, allowing robots to handle objects with precision and reliability in automation applications.

5. Robotic Positioning and Path Planning:

HTD pulleys are utilized in robotic positioning and path planning systems. By integrating pulleys into the robot’s joints or drive mechanisms, precise motion control and synchronization can be achieved. This enables robots to follow predefined paths accurately, perform complex trajectories, and achieve precise positioning and orientation. HTD pulleys contribute to the overall accuracy and repeatability of robotic movements, ensuring reliable performance in automation applications.

6. Collaborative Robots (Cobots):

In the realm of collaborative robots (cobots), HTD pulleys are commonly used to facilitate safe and precise human-robot interaction. Cobots are designed to work alongside humans, and HTD pulleys contribute to their safe operation. By incorporating pulleys into the cobot’s joint mechanisms, power transmission can be achieved with reduced backlash and improved control. This allows for smooth and precise movements, enhancing the safety and collaboration between humans and robots in various automation scenarios.

In summary, HTD pulleys find extensive utilization in robotics and automation applications. They enable precise motion control, power transmission, and synchronization in robot arm actuation, conveyor systems, linear motion systems, robotic grippers and end effectors, robotic positioning and path planning, and collaborative robot applications. By incorporating HTD pulleys into these systems, robots and automated machinery can perform tasks with accuracy, efficiency, and reliability, contributing to increased productivity and improved automation processes.

htd pulley

In which applications and industries are HTD pulleys commonly used?

HTD pulleys, which stand for “High Torque Drive” pulleys, find wide applications across various industries where efficient power transmission, precise timing, and moderate to high torque capacity are required. Here is a detailed explanation of the applications and industries where HTD pulleys are commonly used:

1. Robotics and Automation:

HTD pulleys are extensively used in robotics and automation systems. These systems often require precise motion control and synchronization, and HTD pulleys with their accurate timing and reduced backlash provide reliable power transmission. They are used in robot arms, gantry systems, pick-and-place machines, and other automated equipment.

2. Packaging Machinery:

HTD pulleys are found in packaging machinery, such as conveyor systems, filling machines, and labeling machines. These applications typically involve high-speed operations and require precise timing and synchronization. HTD pulleys ensure efficient power transfer and accurate positioning of the packaging components.

3. CNC Machines:

In computer numerical control (CNC) machines, HTD pulleys play a crucial role in transmitting power from the motor to the cutting tools or moving parts. They are used in CNC milling machines, lathes, routers, and other CNC equipment. The precise timing and reduced backlash of HTD pulleys contribute to the accuracy and repeatability of the machining processes.

4. 3D Printers:

HTD pulleys are commonly used in 3D printers to drive the movement of the print head and the build platform. 3D printers require precise positioning and synchronization to create accurate and complex printed objects. HTD pulleys help achieve this by providing reliable power transmission and accurate timing.

5. Industrial Machinery:

HTD pulleys are utilized in various industrial machinery applications, including textile machines, printing presses, conveyor systems, and assembly lines. These applications often involve heavy loads and demanding operating conditions. HTD pulleys with their high torque capacity, load distribution, and reliable power transmission are well-suited for such industrial environments.

6. Automotive Industry:

The automotive industry employs HTD pulleys in applications such as engine timing systems, accessory drives, and power steering systems. HTD pulleys ensure accurate and synchronized power transmission in these critical automotive components, contributing to the overall performance and reliability of vehicles.

7. Medical Equipment:

In the medical field, HTD pulleys are used in various equipment and devices, including medical imaging machines, diagnostic equipment, laboratory automation, and surgical robots. These applications often require precise motion control and synchronization for accurate diagnoses and procedures, making HTD pulleys an ideal choice.

8. Consumer Electronics:

HTD pulleys are also found in consumer electronics, such as printers, scanners, and home automation systems. These applications benefit from the accurate timing and reduced backlash provided by HTD pulleys, ensuring smooth and reliable operation.

These are just a few examples of the many applications and industries where HTD pulleys are commonly used. Their versatility, efficiency, and reliability make them a popular choice for power transmission systems in various sectors.

China OEM Special Pulley According to Drawing   pulley design	China OEM Special Pulley According to Drawing   pulley design
editor by CX